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Pick To Light / Flow Rack

   Pick to Light, or Light Directed Picking is another paperless picking solution most often associated with broken case picking.  Individual SKU locations are typically complimented with a button/LED module to direct an operator to the ‘next’ pick location without paper or terminal distractions.  Most implementations use a button press to signal the picks completion and indexes the computer controls on to the next  Usually button/LED modules are fixed to bays of case flow rack; picking occurs on the front and SKUs are replenished from behind down gravity lanes.  This technology works very well with high to medium-high moving SKUs.  Many different operation strategies are available with respect to operator span of control, and work flow balancing.  Careful considerations must be paid to SKU selection, subsystem dependencies and order profiles during design for successful implementations.

 

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